A guide to cable twist ties (2024)

Read time: 5 minutes |Updated on: 12 October 2019

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In other guides and articles, we discussed components used for cable management. These included cable mounting clips, adjustable cable clamps, and wire tie mounts. In this article, we're going to look at another option: cable management twist ties.

These are the nylon twist lock cable ties used to route cabling in electronic enclosures, many NEMA electrical enclosures, and panel boards. They are an additional means of neatly securing various types of cabling and conductors for a professional, clean design and installation.

There are both pros and cons to using twist ties, depending for the most part on your particular application. For example, if you need precise control over the layout of the cabling, certain types ofcable clampsandcable tie mountsmight be more efficient. Some cable clamps are specifically designed for securing flat cables, something for which cable twist ties are not suitable.

However, flexible twist cable ties are often easier to use than solutions employing nylon cable ties and tie mounts. They allow cables and conductors to be added as necessary, both during and after cable installation.

Once installed, using twist ties for cable management makes laying in the cable much quicker than other twist tie alternative methods, such as zip or cable ties. Additionally, since they are easily reopened and closed, flexible twist cable ties allow you to make quick changes to the layout design if necessary. With a cable or zip tie, you'll need to cut off the old tie and install a new one if cabling changes are necessary.

A guide to cable twist ties (1)

Pictured here is afree-standing ball end twist tie. These are used to secure cables together to form an unsupported bundle. This is extremely useful when cabling runs from the inside electrical cable enclosures to the back of the enclosure door or lid. When there is no surface to attach a cable clamp or cable tie mount, free-standing twist ties keep the bundle neat.

Because a section of the cable bundle will be "free air," these types of cable management twist ties can be used to keep stray cables from being caught in the hinged section of the enclosure. Pinching can lead to broken unwanted conductors – or even electrical shock exposure when voltage is present – so keeping free air cables securely bundled is critical.

A guide to cable twist ties (2)

Additionally, in a large junction box, the free-standing ball end twist tie can help segregate bundles for function or circuit. For example, if several circuits are run through a cable junction box, twist ties keep each circuit's conductors together, valuable for tracking and troubleshooting as the need arises.

However, there are times when a secure, sturdy twist tail cable tie mounting bond is necessary, either to the panelboard or to the enclosure lid. In that case, you have attachment options very similar to those used for cable tie mounts and cable clamps.

The adhesive mount pictured here has a standoff as well. This allows one cable bundle to easily pass over or under another bundle at a different level. This might be necessary when running bundles perpendicular to each other. It also allows a bundle to pass over other obstruction on the panel board or in the enclosure.

A guide to cable twist ties (3)

The adhesive mount pictured here has a standoff as well. This allows one cable bundle to easily pass over or under another bundle at a different level. This might be necessary when running bundles perpendicular to each other. It also allows a bundle to pass over other obstruction on the panel board or in the enclosure.

For a quick, yet reliable mount on smooth surfaces, consider using anadhesive back twist tie mount. The construction of the base also allows for attachment to slightly uneven or slightly curved surfaces.

A guide to cable twist ties (4)

Similar in function to the adhesive mount version is the square mount twist lock standoff. These cable twist ties are used when mounting holes are present on the panel board. They snap quickly into place on the panel. Then the cables are inserted through the opening in the twist tie and the ends of the tie are twisted shut.

Another push in possibility is the fir tree mount, so called because of their close resemblance to that type of tree.

A guide to cable twist ties (5)

There are also twist ties for cable management that accept cables from angles other than the top. For example,the one shown hereallows cables to be inserted at a 45-degree angle, making them an excellent choice when direct, overhead access to the twist tie is blocked by equipment components or enclosure overhangs. A similar option permits you to insert the cable from the side when necessary.

If the panelboard is not perforated or predrilled, you can attach some mounts quickly using self-tapping screws, or drill holes to accept machine thread screws. Some can be clamped around the cable, then mounted to the panel using the mounting hole.

A guide to cable twist ties (6)

Wire twist ties:One particularly intriguing type of reusable quick twist cable ties allows you to clamp the wire in the twist tie, which is already attached to the board, then you can swivel the tie into a vertical position, locking it into place. This can be useful if the cable enters the enclosure or cabinet from the side or back. Once clamped, the cable can then be routed downward or across the panel.

Aninternal webbingkeeps small diameter bundles or even single cables firmly in place with a full-size twist tie.

A guide to cable twist ties (7)

For a fast, simple cable installation, reusable quick twist cable ties are definitely an option to use instead of other cable management methods, particularly if easy cable configurations could be necessary.

Here’s a quick guide to several popular twist tie options and when you might want to consider them.

When you need:Use this twist tie:
Quick installation to a smooth or slightly uneven surface or curveFlexible adhesive-backed mount twist tie. Order to fit the maximum bundle.
Cable entry at a 45-degree angle, mounted to the panelboard via predrilled holesTwist Ties - Snap Mount,45
To route a cable bundle over or under another cable bundle or obstacleTwist Ties - Adhesive Mount, Standoff
Cable bundle management when routing across open areas or moving parts like enclosure doorsTwist Ties - Free-Standing, Hole Ends

Though not suited for every type of cable management scenario, plastic or nylon twist lock cable ties may be an affordable and cost-effective means of routing, bundling, and installing various types of cables and conductors.

They can be used in various applications such as:

  • Automotive cable harnesses
  • Aeronautic wiring
  • Datacom cabinet and racks
  • Electronic and electrical component enclosures

You can see our complete line of twist ties for cable management here.

Download free CADs and try before you buy

Free CADs are available for most solutions, which you can download. You can also request free samples to make sure you’ve chosen exactly what you need. If you’re not quite sure which solution will work best for your application, our experts are always happy to advise you.

Whatever your requirements, you can depend on fast despatch. Request yourfree samplesor downloadfree CADsnow.

Questions?

Email us atsales@essentracomponents.comor speak to one of our experts for further information on the ideal solution for your application800-847-0486.

A guide to cable twist ties (2024)

FAQs

What is the difference between a twist tie and a cable tie? ›

Twist ties (both standard and spooled varieties) can be used to package produce, whether one is bundling a handful of fresh parsley or securing a sack of potatoes. Cable ties are the perfect way to hold in place signs, price tags, etc.

Is it safe to use twist ties for cable management? ›

Though not suited for every type of cable management scenario, plastic or nylon twist lock cable ties may be an affordable and cost-effective means of routing, bundling, and installing various types of cables and conductors. They can be used in various applications such as: Automotive cable harnesses. Aeronautic wiring.

What is the recommended spacing for cable ties? ›

If cable bunch is ≥ 25mm diameter cables should be supported with stainless steel ties every 300mm. If cable bunch is < 25mm diameter cables should be supported with stainless steel ties every 600mm.

What is the purpose of a twist tie? ›

The name “twist tie” derives from the method by which these fasteners work: a twist tie is wrapped around an item or items, and its ends twisted together to secure the hold. Twist ties are a quick and easy fastening solution, and can be reused almost indefinitely.

What is the strongest cable tie? ›

In terms of minimum tensile strength, stainless steel, metal cable ties are the strongest with a 4.6mm wide tie having a tensile strength of 89kgs, rising to 1160kgs for a 7.9mm wide tie.

What can I use instead of twist ties? ›

To replace a missing twist tie, just tear off a strip of foil and wind it into a rope. Wrap the foil rope around the bag or package and twist to hold in place.

What kind of wire is used in twist ties? ›

The wire is often made of stainless steel or galvanized steel with a diameter between 19 and 31 AWG (0.2 and 0.9 mm).

What is better than cable ties? ›

Velcro straps are a great alternative to zip ties when it comes to organizing and securing cables. They are reusable and adjustable, making them perfect for bundling hoses or mounting objects.

Why should cables not be twisted? ›

It's more a matter of workmanship than code or safety. Multiple twisted cables running down a stud or going into a box or service panel makes for a mess. Twisted cables don't pull as easily and can be damaged more easily.

Can cable ties be undone? ›

To undo a plastic cable tie, the ratchet that locks the tie in place when tightened can be depressed with a screwdriver and the tie undone. Similarly with metal cable ties, pushing the ratchet up with a screwdriver will release the tie.

Can you join 2 cable ties together? ›

You can join two cable ties together if one is too short. Just push the tapered end of one tie into the jaw of the other until the teeth are locked. Clip any excess, and you now have a longer tie.

What is the most popular cable tie size? ›

Cable ties are measured in millimetres. The length of the cable tie is measured from the head of the tie to the tail, and the width is measured from side to side on the body of the tie. The best common size is 300mm which is 12” however the sizes available go from 80mm to 1,530mm.

How tight should cable ties be? ›

How tight should a cable tie be? Finger tight. A bad example, notice the cables being deformed. Most consultants will refuse to sign off on a cable system if they see this, even if the test results show a pass.

What are the different types of cable ties? ›

There are now numerous varieties of cable tie including beaded, releasable, pull tight, parallel entry, and tear-off forms. They're also available in ladder styles and some can hold ID tags.

Is there a difference between zip ties and cable ties? ›

Cable ties, also known as zip ties, are versatile tools used for bundling, organizing, and holding stuff together. They are commonly made of plastic and are available in various sizes, colors, and styles.

Should you twist cable ends? ›

By far the best way to terminate wires in sockets is side-by-side, if there are two cables in the box, and bent over back on itself about 10mm if single. No need to twist wires and this causes damge to the insulation anyway. Also never twist cpc wires together.

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